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YASKAWA AC Drive Z1000 Bypass Technical Manual manuály

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Yaskawa AC Drive Z1000 Bypass Technical Manual Uživatelský manuál (462 strany)


Značka: Yaskawa | Kategorie: Zařízení | Velikost: 31.35 MB |

 

Tabulka s obsahem

YASKAWA AC Drive Z1000

1

Table of Contents

3

Preface & General Safety

13

Product Description

14

Applicable Documentation

14

Terms and Abbreviations

15

Trademarks

15

Safety Messages

17

WARNING

17

Sudden Movement Hazard

17

Electrical Shock Hazard

17

Fire Hazard

17

Selection

18

Installation

18

Settings

18

Motor Application Precautions

19

Drive Label Warning Example

20

Bypass Label Warning Example

21

Warning Label A

22

(inside enclosure)

22

Warning Label B

22

Warranty Information

23

Receiving

25

1.1 Section Safety

26

Drive Nameplate

28

Z1B 1 B

29

040 P T

29

Bypass Enclosures

30

Bypass Product Options

30

Bypass Front Control Panel

31

Overload Relay

32

Control Power Transformer

32

Drive/Bypass Logic Interlocks

32

208 Vac Z1B1D088 to D169

34

480 Vac Z1B1B096 to B180

34

1.5 Bypass Component Names

36

Mechanical Installation

37

2.1 Section Safety

38

2.2 Mechanical Installation

40

208 Vac (Z1B1D002 to D074)

43

480 Vac (Z1B1B001 to B077)

43

Electrical Installation

49

3.1 Section Safety

50

3.3 Main Circuit Wiring

56

Ground Wiring

64

3.5 Control Circuit Wiring

70

+V AC A1 A2 FM AMAC

71

Bypass Analog Outputs

72

Serial Communications

72

Top Protective Cover

80

3.7 External Interlock

86

4.1 Section Safety

90

HOA Keypad Keys and Displays

92

LCD Display

93

<2>

94

4.2 Using the HOA Keypad

96

UB-01= 10.6A

98

U1-02= 10000111

98

U1-03= 01001100

98

Entry Accepted

100

Start-Up Programming

101

& Operation

101

4.5 Start-Up Procedure

104

4.6 Application Selection

108

Auto-Tuning Operation Example

112

T1-03: Motor Rated Voltage

114

Starting Auto-Tuning

114

T1-02: Motor Rated Power

114

This Page Intentionally Blank

116

Programming

117

5.1 A: Initialization

118

DC Injection brake time

120

Max. output frequency (E1-04)

120

Waits for twice

122

Speed Search Activation

124

P Control

128

I Control

128

PI Operation

128

Using PI Control

128

PI Setpoint Input Methods

128

PI Block Diagram

130

PI Feedback Loss Detection

132

PI Sleep/Snooze

134

5.2 b: Application

138

C4: Torque Compensation

140

C6: Carrier Frequency

140

<1>

141

5.5 d: Reference Settings

142

V/f Pattern Settings E1-05

148

5.7 F: Options

150

Setting 13: Reverse Jog

152

5.8 H: Terminal Functions

154

Setting 6: Drive Ready

156

5.9 L: Protection Functions

168

L3: Stall Prevention

170

<1> <1>

172

L3-25 =

173

Machine Inertia

173

Motor Inertia

173

L5: Fault Restart

174

L6: Torque Detection

176

5.12 S: Special Parameters

186

Sequence Timer Example 2

190

5.14 U: Monitor Parameters

194

Z1-07: Speed Reference Select

196

5.15 Z: Bypass Parameters

200

<1>

202

Z1-52: Bypass Phase Rotation

206

Bypass during a trial run

217

6.1 Section Safety

218

Diagnostics &

219

Troubleshooting

219

Fine-Tuning V/f Control

220

Alarm and Error Displays

222

6.4 Fault Detection

224

6.5 Alarm Detection

240

6.6 Programming Errors

246

Fault Reset Methods

252

Run Command

254

PI Output Fault

258

Braking)

258

Sound from Motor

258

7.1 Section Safety

262

Periodic Inspection &

263

Maintenance

263

7.2 Inspection

264

Table 7.5 Maintenance Alarms

268

7.5 Drive Cooling Fans

272

Appendix: A

295

A.1 Power Ratings

296

Specifications

297

A.2 Drive Specifications

300

A.3 Drive Watt Loss Data

302

A.4 Drive Derating Data

304

Appendix: B

307

B.1 Parameter Groups

308

Parameter List

309

B.3 b: Application

310

SCrv Acc @ Start

314

SCrv Acc @ End

314

Torq Comp Gain

314

B.5 d: References

316

EF0 Detection

318

EF0 Action

318

M1-M2 Func Sel

320

M3/M4 Func Sel

320

M5/M6 Func Sel

320

B.9 L: Protection Function

324

L8: Drive Protection

326

FanElapsTimeCnt

329

B.12 S: Special Application

330

T: Motor Tuning

332

Mtr Iron Loss(W)

333

B.13 U: Monitors

334

00000000

336

U3: Fault History

338

U4: Maintenance Monitors

340

B.14 Z: Bypass Parameters

344

PL Brownout T

345

B.15 Defaults by Drive Model

352

Appendix: C

355

C.1 BACnet Configuration

356

Communications

357

C.3 Connecting to a Network

358

C.4 BACnet Setup Parameters

360

Controlling the Bypass

362

Analog Input Objects

364

Analog Output Objects

364

Analog Value Objects

364

Binary Output Objects

366

Binary Value Objects

366

Device Object

368

Enter Command Types

370

Appendix: D

375

Master (PLC or other)

376

MEMOBUS/Modbus

377

D.3 Connecting to a Network

378

D.7 Message Format

384

D 1 4 0

385

(Lower) (Upper)

385

D.8 Message Examples

386

D.9 MEMOBUS/Modbus Data Table

388

Broadcast Messages

398

Fault Trace Contents

398

Bypass Fault Codes

400

Alarm Register Contents

400

D.11 Communication Errors

402

Appendix: E

403

E.1 APOGEE FLN Set-Up

404

Apogee FLN Network

405

Protocol

405

Network Termination

406

Recommended Cable

406

Other Functionality

408

Stop with Fault (FB14)

414

E.7 Fault Codes

416

Appendix: F

419

Metasys Field

420

Controller

420

Metasys N2 Network

421

Reading and Resetting Faults

426

Metasys N2 I/O

426

F.4 Bypass Operations by N2

428

F.6 Metasys N2 Point Database

430

Appendix: G

435

G.1 Section Safety

436

Standards Compliance

437

G.2 European Standards

438

Appendix: H

441

Z1000 Bypass Specifications

442

Motor Specifications

442

Quick Reference Sheet

443

Monitor Outputs

444

H.3 User Setting Table

446

Numerics

451

Revision History

460

YASKAWA AC Drive Z1000 Bypass

462




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